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That would probably help. All I was trying to do is a simple cutout of the final project.  You already have Automatic tab function that works great, in the profile milling operation. Creating a layer,drawing a rectangle, extruding, generate path seems like alot of steps just to cut out a sign in this case. I'm still very much in the learning phase. BTW none of my questions are urgent.

Hi Joe,

If you set your profiling offset to the radius of your cutter then the operation should still cut out a rectangle in spite of the cutpath having little radii on the corners there, like so:

...but if your offset is larger than your cutter then the roundness of the corner cuts will come through to the finished cut out piece.

Is that helpful?

 - Charlie

That works , for standard cutout. I was was trying the raised rim, like a tray. Thanks